In the process of composite electroplating galvanized wire, the plating solution must be stirred to obtain the composite coating in which the particles dispersed in the matrix metal. Stirring methods include mechanical stirring, air stirring, ultrasonic stirring, bath circulation, etc. The acid activation solution in the production process can remove the corrosion products and oxide film on the surface of the low carbon steel wire without excessive corrosion on the matrix.

If the coating roughness is not caused by the above reasons, it may be caused by impurities in the plating solution. Can take a small amount of electroplating solution, filtration test, and then take a small amount of electroplating solution, with zinc powder treatment after the test, check the problem is solid particles or copper, lead and other foreign metal impurities caused by. One by one, it’s not hard to find the cause of the problem. Galvanized iron wire coating blister, poor adhesion.

1. Adjust electroplating process parameters

The welding core is the metal core of the electrode. In order to ensure the quality of the weld, there are strict regulations on the content of various metal elements in the weld core. In particular, there are strict restrictions on harmful impurities (such as sulfur and phosphorus), and the quality of the weld core metal should be better than that of the base metal. Arc welding cannot be carried out on a smooth rod without a coating. This is because the arc stability is very poor, splashing is very large, and the weld is not well formed. After long-term practice, it is gradually found that the performance of the electrode is greatly improved by coating the welding core with some mineral raw materials (i.e. electrode coating). (1) Ensure stable arc combustion, so that the welding process is normal. (2) Using the gas produced after the drug skin reaction, protect the arc and the molten pool, prevent the harmful gases in the air (such as nitrogen, oxygen, etc.) from invading the molten pool, such as these gases will cause cracks and pores in the welding material, so that the welding can not achieve the ideal effect. (3) After the drug skin is melted, slag is formed, which covers the weld surface to protect the weld metal, make the weld metal slowly cool, help the gas escape, prevent the generation of pores, and improve the structure and performance of the weld. (4) After melting, various metallurgical reactions will be carried out, such as deoxygenation, sulfur removal, phosphorus removal, etc., so as to improve weld quality and reduce alloying element burning loss.

Each coil of steel wire shall consist of one wire. The surface of the rod shall not have cracks, folds, scars, ears, layers or inclusions. However, indentation, pits, bumps, scratches and pockmarks are allowed, and the depth or height shall not be 0.2mm. There should be no corrosion and oxidation skin on the surface of the steel wire, and oxidation color is allowed by heat treatment. The surface of the wire is allowed to have scratches not exceeding half of the allowable deviation range of the diameter, and local defects not exceeding the allowable deviation of the appropriate diameter.

The protective duration of the galvanized layer of large roll galvanized wire is closely related to the thickness of the coating. Generally speaking, in relatively dry main gas and indoor use, and in harsh environmental conditions, the thickness of galvanized layer needs to be very high. Therefore, the environmental impact should be considered when choosing the thickness of galvanized layer. After passivation treatment of galvanized layer, a layer of bright old and beautiful color passivation film can be generated, which can significantly improve its protective performance.

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The technical term “galvanizing” means that the metal has been specially treated with zinc. Essentially, it’s wire covered with a very thin layer of zinc. It is because of this thin layer of zinc that galvanized wire has many characteristics. Zinc can be galvanized by dipping the wire into a zinc bath or by electroplating.

The formation process of hot dip galvanized layer is the process of forming iron-zinc alloy between the iron matrix and the outside pure zinc layer. The surface of the workpiece forms the iron-zinc alloy layer during the hot dip plating, so that the iron and pure zinc layer is well combined. The process of large roll galvanized wire can be simply described as: when the iron workpiece is immersed in the molten zinc solution, the first zinc and α-iron (body-centered) solid melt is formed on the interface. This is a crystal formed by the matrix metal iron dissolved with zinc atoms in the solid state. The two metal atoms are fused with each other, and the gravitational attraction between the atoms is relatively small.